FAQs

An Industrial Reverse Osmosis (RO) Plant purifies water by pushing raw water through multi-stage pre-filters and a high-pressure RO membrane. This semi-permeable membrane removes 95–99% of dissolved salts, heavy metals, bacteria, viruses, and chemical impurities, producing high-purity permeate water while discharging the brine or reject water.

Industrial Reverse Osmosis (RO) systems are advanced water purification solutions designed to remove a wide range of contaminants from raw water. These systems are highly effective for:

• ✅ TDS Reduction (Total Dissolved Solids) – Eliminates excess dissolved salts to improve water quality.
• ✅ Heavy Metals Removal – Effectively removes harmful metals like lead, arsenic, mercury, cadmium, and more.
• ✅ Microbial Contaminants – Eliminates bacteria, viruses, and pathogens, making the water microbiologically safe.
• ✅ Chemical Contaminants – Reduces chlorine, chloramines, pesticides, herbicides, and other harmful chemicals.
• ✅ Inorganic Compounds – Removes nitrates, fluoride, sulfates, and phosphates that impact water safety.
• ✅ Organic Matter & Sediments – Filters out silt, rust, suspended particles, and organic impurities.

Traditional filters remove particles and sediments; RO removes dissolved salts, heavy metals, and microbes by using pressure and membrane technology, offering a more thorough purification.

Determine based on daily water demand, type of application (industrial, bottling, institutional, commercial), and feed water quality. A detailed water analysis is recommended.

Industrial RO Plants are crucial for applications requiring high-purity water. These systems are widely used in:

• Boiler feed water treatment
• Food & beverage production
• Pharmaceutical & biotech manufacturing
• Semiconductor & electronics industries
• Textile, dyeing & chemical processing
• Power plants & cooling towers

They ensure efficient operations, reduce scaling, and maintain consistent water quality across various industrial water treatment needs.

A complete RO (Reverse Osmosis) water treatment system includes essential components for efficient filtration and high-purity output:

• ✅ Raw Water Pump – Feeds water into the system
• ✅ Pre-Filtration Units – Sand Filter and Activated Carbon Filter to remove sediments, chlorine, and organics
• ✅ Cartridge Filter – Fine filtration before membrane
• ✅ Antiscalent Dosing System – Prevents scaling on RO membranes
• ✅ High-Pressure Pump – Drives water through the membrane
• ✅ RO Membrane – Core element for TDS and contaminant removal
• ✅ Membrane Housing – Secure enclosure for membranes
• ✅ UV or Ozone Disinfection – Final purification for microbial safety

These components ensure efficient water purification, long membrane life, and safe, potable water for industrial and commercial use.

Industrial RO Plants are highly scalable water purification systems, ranging from 250 LPH to 100,000+ LPH, depending on the application. These modular and customizable RO systems are ideal for:

• Small-scale factories
• Large industrial units
• Commercial bottled water plants

They offer flexible design, high output, and reliable performance for various industrial and commercial water treatment needs.

A well-designed Industrial RO Plant can recover 30% to 85% purified water, depending on the feed water TDS, system design, and operating conditions.

High-efficiency RO systems with multi-stage filtration and energy recovery devices can achieve even higher water recovery, reducing waste and operating costs.

The cost of RO plants varies based on raw water analysis, the source of water (such as surface water, brackish water, ETP-treated water, or seawater), the desired recovery rate, and the components used in the system.

Regular maintenance of an RO (Reverse Osmosis) Plant is essential to ensure consistent performance, extended membrane life, and high-quality water output. Key RO plant maintenance tasks include:

• 1. Membrane Cleaning & Replacement – RO membranes must be cleaned periodically to remove scaling, fouling, and contaminants. Timely replacement is crucial for optimal water purification.
• 2. Pre-treatment System Maintenance – Clean or replace pre-filters (like sediment and carbon filters) regularly to prevent membrane damage and clogging.
• 3. Monitoring TDS and Pressure Levels – Continuously check Total Dissolved Solids (TDS), flow rate, and pressure gauges to ensure efficient plant operation
• 4. Pump and Motor Servicing – Regularly inspect and lubricate high-pressure pumps and motors to avoid breakdowns and downtime.
• 5. Chemical Dosing System Checks – Maintain dosing systems for anti-scalants, pH adjusters, and cleaning chemicals to keep water chemistry balanced.
• 6. Sanitization and System Flushing – Periodically flush and sanitize tanks, pipelines, and filters to prevent microbial contamination.
• 7. Electrical and Control Panel Inspection – Ensure the control panel, sensors, and automation systems are functioning correctly.

Low pressure or reduced flow in an RO system is often caused by:

• Clogged pre-filters restricting water intake
• Fouled or scaled RO membranes reducing performance
• Low inlet water pressure or pump malfunction
• Biological fouling or scaling inside the system
• Faulty sensors, valves, or pressure regulators

Regular maintenance and timely replacement of filters and membranes are key to restoring optimal RO plant flow rate and pressure.

Troubleshooting an RO Plant involves identifying and resolving common issues affecting performance. Key steps include:

• Check inlet water pressure – Low pressure affects membrane performance.
• Inspect pre-filters and RO membranes – Replace if clogged or fouled.
• Monitor TDS levels and flow rate – Sudden changes may indicate membrane failure.
• Examine dosing systems – Ensure proper Antiscalent and chemical dosing.
• Check pumps, valves, and sensors – Mechanical or electrical faults can disrupt operations.
• Look for scaling, biofouling, or leaks – Regular cleaning and flushing help prevent these.

Regular preventive maintenance ensures efficient RO plant operation and minimizes downtime.

The typical RO membrane lifespan ranges from 2 to 5 years, depending on several factors:

• Feed water quality – High TDS, hardness, or contaminants can shorten life
• Scaling and fouling potential – Affects membrane performance and longevity
• Operating pressure and temperature – Must stay within recommended limits
• Cleaning frequency and maintenance – Regular membrane cleaning extends life

Proper pre-treatment, dosing, and routine servicing are key to maximizing RO membrane life and ensuring consistent water quality.

Brackish Water RO operates at lower pressure for moderate TDS; Seawater RO (SWRO) uses high pressure for high-TDS seawater and includes corrosion-resistant materials.

High TDS, hardness, or biological content can reduce membrane life and performance. Proper feed water testing ensures optimal design.

In RO plant maintenance, both cleaning and disinfection are essential but serve different purposes:

• Cleaning – Removes scaling, fouling, organic matter, and biofilm from RO membranes to restore performance.
• Disinfection – Targets and kills bacteria, viruses, and microbial contaminants in the system to ensure water safety.

Regular RO membrane cleaning and system disinfection extend membrane life, improve efficiency, and maintain safe, purified water output.

Yes, RO Plants can desalinate seawater using specially designed SWRO (Seawater Reverse Osmosis) systems. These high-pressure systems are ideal for:

• Coastal industries and manufacturing units
• Hotels, resorts, and beachfront properties
• Remote islands and offshore facilities

SWRO plants effectively convert seawater and brackish water into potable water, offering a reliable solution for drinking water in saline environments.

The reject water ratio in an RO plant refers to the percentage of water that is not purified and discharged as brine or waste. It typically ranges from 15% to 70%, depending on:

• Plant capacity and flow rate
• Number and type of RO membranes used
• Feed water source (e.g., brackish, seawater, borewell)
• System design and recovery rate

Optimized systems with high-efficiency membranes and multi-stage design can significantly reduce reject water, improving overall RO plant performance and sustainability.

Timely filter and membrane replacement is essential for maintaining RO plant efficiency and water quality:

• Media Filters (Sand/Carbon) – Replace every 2–3 years based on raw water quality and suspended solids.
• Cartridge Filters – Replace every 7 to 15 days to prevent clogging and protect RO membranes.
• RO Membranes – Replace only when TDS increases or flow rate drops, even after proper CIP (Clean-in-Place) cleaning.

Regular RO system maintenance, TDS monitoring, and pressure checks help extend component life and ensure consistent high-purity water output.

Whether you need a customized 10,000 LPH Industrial RO System or a turnkey water treatment solution, we’re here to help.

👉 Contact our experts at Unitech Water Solution for a free consultation and site assessment.

A water treatment plant is a facility that removes impurities like TDS, bacteria, chemicals, and suspended solids from raw water to make it safe for drinking or industrial use. It works through processes like filtration, sedimentation, disinfection, and reverse osmosis (RO).

Common types include:

• Reverse Osmosis (RO) Plants
• Water Purification Plants
• Water Filtration Plants
• Water Filtration Plants
• Effluent Treatment Plants (ETP)
• Sewage Treatment Plants (STP)
• Ultra-Filtration (UF) Systems
• Demineralization (DM) Plants

Each type addresses specific water treatment needs for domestic, commercial, or industrial applications.

Water treatment removes harmful bacteria, viruses, heavy metals, and chemicals, preventing waterborne diseases and ensuring safe drinking water for homes, industries, and communities.

Key processes include:

• Coagulation & Flocculation
• Sedimentation
• Filtration (Sand, Carbon)
• Disinfection (UV/Ozone/Chlorine)
• Reverse Osmosis (RO)
• pH balancing & chemical dosing

RO systems use a semi-permeable membrane to remove TDS, salts, heavy metals, and microbes by forcing water under high pressure, leaving behind purified permeate and rejecting brine.

They remove:

• Dissolved salts (TDS)
• Heavy metals (lead, arsenic)
• Bacteria & viruses
• Chlorine, fluoride, nitrates
• Organic matter and sediments

Base your choice on:

• Water source & quality
• TDS and microbial load
• Required output capacity
• Application: domestic, industrial, commercial

Consult with water treatment experts for a customized solution.

Common issues:

• Low pressure or flow – due to clogged filters or pump failure
• High TDS in output – membrane fouling or scaling
• Biofouling – poor disinfection or cleaning

Solutions include regular maintenance, CIP, pre-treatment, and chemical dosing.

Costs vary from ₹50,000 to ₹50+ lakhs, depending on:

• Plant capacity (LPH)
• Membrane type and quantity
• Automation level
• Pre/post-treatment systems

Get a detailed quote based on your raw water analysis and application.

• Replace cartridge filters every 7–15 days
• Clean or replace media filters every 2–3 years
• Perform CIP (Clean-in-Place) for membranes regularly
• Monitor TDS, flow rate, and pressure
• Check pumps, valves, and dosing systems

• Filtration removes physical impurities (sediment, rust, turbidity)
• Purification eliminates dissolved solids, chemicals, and microbes, often using RO, UV, or chemical treatment

Install a suitable RO or UV water purifier, test water regularly, maintain filters, and use TDS controllers or mineral cartridges for enhanced taste and safety.

By removing harmful contaminants, recycling wastewater (ETP/STP), and using high-efficiency systems, water treatment plants support pollution control and sustainable water use.

Whether you're planning a 10,000 LPH Industrial RO Plant or need a custom turnkey water treatment solution, our team is ready to assist.

👉 Get in touch with the experts at Unitech Water Solution for a free consultation, technical guidance, and on-site assessment tailored to your project needs.

A water purification plant is a facility that removes contaminants from raw water using advanced processes to produce safe, clean drinking or industrial-grade water.

By using processes like filtration, reverse osmosis, disinfection (UV/ozone), and chemical dosing, these plants eliminate harmful microorganisms and toxins, ensuring safe drinking water.

Major processes include sedimentation, sand filtration, activated carbon filtration, RO, UV/ozone disinfection, and pH adjustment.

They remove TDS, heavy metals, chlorine, pesticides, bacteria, viruses, organic matter, and suspended solids.

Filtration removes physical impurities (sediment, dust), while purification removes dissolved chemicals, heavy metals, and pathogens using multi-stage treatment.

Water is tested using digital TDS meters, microbiological testing (for coliforms), pH meters, turbidity tests, and chemical analysis for contaminants.

Technologies include membrane-based RO, nano-filtration, UV-LED disinfection, IoT-based water monitoring, and energy recovery systems.

It prevents waterborne diseases by eliminating harmful bacteria, viruses, and chemicals, ensuring safe hydration for communities.

Routine maintenance should be done monthly, with cartridge changes every 7–15 days, media change every 2–3 years, and CIP for membranes as needed.

Costs vary from INR 1 lakh to over 1 crore depending on capacity, technology used, source water quality, and level of automation.

Water is typically sourced from borewells, rivers, lakes, or municipal supplies. Source analysis is essential before designing the plant.

Disinfection removes bacteria, viruses, and other pathogens. Common methods include UV radiation, ozonation, and chlorine dosing.

Reject water and sludge are treated via sedimentation tanks, sludge drying beds, or are discharged as per environmental guidelines.

Plants range from 250 LPH to over 1,00,000+ LPH, designed based on application type—residential, commercial, or industrial.

Activated carbon filters, ion exchange resins, and RO membranes effectively remove chlorine, fluoride, pesticides, and heavy metals.

Modern plants use energy-efficient systems, reduce chemical usage, and ensure safe reject water disposal, supporting sustainability.

They follow ISO, BIS (ISI), FSSAI, and WHO guidelines, conduct regular audits, and maintain quality records for water output.

Municipal plants treat large-scale drinking water for cities, while industrial plants purify water for manufacturing, pharma, and food sectors.

They use automated shut-off valves, alarm systems, backup filtration units, and real-time water quality monitoring to respond immediately.

Certifications include FSSAI, CGWA, NSF, and CE depending on the plant's use and export standards.

A water filtration plant removes physical impurities like sand, silt, and suspended solids from water using filtration media, delivering cleaner, clearer water for residential, commercial, or industrial use.

Common methods include sand filtration, activated carbon filtration, pressure filtration, gravity filtration, and dual media filtration.

They remove suspended solids, turbidity, sediment, rust, chlorine, organic matter, and some bacteria when combined with UV or disinfectants.

Media filters typically last 2–5 years; cartridge filters should be replaced every 7–30 days, depending on load and source water quality.

Filtration removes physical impurities, while purification eliminates dissolved contaminants, chemicals, and pathogens using advanced processes like RO, UV, and ozonation.

Based on raw water analysis, choose between sand, anthracite, activated carbon, or multi-media filters to target specific impurities.

Sedimentation allows larger particles to settle before filtration, reducing filter load and increasing system efficiency.

By conducting regular water testing, maintaining equipment, and following standards set by BIS, ISO, FSSAI, and local pollution boards.

Includes daily pressure checks, weekly backwashing, monthly media inspection, and annual filter media replacement as needed.

Activated carbon filters remove chlorine, organic matter, and gases, improving both taste and smell of the treated water.

A method using granular particles like sand, gravel, or anthracite to filter out suspended solids through depth filtration.

By measuring turbidity, TSS (Total Suspended Solids), flow rate, and pressure differential before and after filtration.

With proper maintenance, a filtration plant lasts 10–15 years, depending on usage, water quality, and system design.

They use automated or manual backwash systems to clean filter media, restore flow, and maintain performance.

Costs vary from ₹50,000 to ₹20+ lakhs, depending on capacity (250 LPH to 1,00,000+ LPH), automation level, and filter type.

By integrating advanced filtration media, carbon blocks, or combining with RO and UV for better chemical and biological control.

Gravity filtration uses natural flow and is cost-effective, while pressure filtration provides faster flow and higher efficiency, ideal for industrial use.

Sludge from backwashing is collected in settling tanks or sludge beds and disposed of per CPCB and local guidelines.

Important certifications include ISO 9001, BIS (ISI), NSF, CE, and approvals from local water authorities.

They act as pre-treatment for RO systems or final polishing stages in multi-stage purification plants, ensuring efficient overall treatment.

A water softening plant removes hardness-causing minerals (mainly calcium and magnesium) through ion exchange, replacing them with sodium or potassium ions to make the water soft.

Softened water prevents scaling in pipelines, increases appliance efficiency, reduces soap and detergent usage, and extends the life of plumbing systems.

Hard water contains high levels of calcium and magnesium. It is measured in ppm (parts per million) or GPG (grains per gallon) using a hardness test kit or digital meter.

Most systems regenerate every 2 to 3 days, or after a certain volume of water is treated. Advanced models regenerate based on demand.

Salt-based softeners remove minerals via ion exchange. Salt-free systems condition the water to prevent scale but do not remove minerals.

Usage depends on capacity and water hardness. On average, a softener uses 16 kg of salt per regeneration cycle for a 100 Liter system.

Excess salt in wastewater may affect soil and aquatic life. Modern softeners minimize waste through efficient regeneration and brine recovery systems.

Regularly check salt levels, clean the brine tank, and perform resin backwashing. Annual servicing and resin replacement every 2-3 years are recommended.

A high-quality softener lasts 10–15 years, depending on usage, water hardness, and maintenance.

Soft water prevents scale build-up, improving water heater efficiency, reducing pipe blockages, and extending appliance lifespan.

No, softened water is generally not recommended for drinking purposes. This is because the water softener removes calcium and magnesium ions and replaces them with sodium ions through the ion exchange process. The increased sodium content can be a concern, especially for individuals with hypertension, kidney issues, or low-sodium dietary requirements.

Costs range from ₹50,000 to ₹5+ lakhs, depending on capacity, resin quality, and automation. Custom sizing is essential.

Use hardness test strips, digital TDS meters, or lab testing. Hard water usually shows >150 ppm.

Includes salt use, potential environmental discharge, and the need for regular regeneration. Soft water may taste different to some users.

Base it on daily water consumption, water hardness, and application (residential/industrial). Typical capacities range from 500 LPH to 100,000+ LPH.

Ion exchange replaces hardness ions (Ca²⁺, Mg²⁺) with sodium or potassium ions using a resin bed, resulting in soft water.

Properly installed softeners have minimal impact. Ensure brine discharge bypasses the septic tank or is properly diluted.

Softening removes hardness minerals; filtration removes sediments, chlorine, and microbes. Both may be used together for full treatment.

Check for salt bridging, resin fouling, low flow, or brine tank issues. Clean and reset system if needed, or consult a technician.

A DM plant removes dissolved minerals (salts) from water using ion exchange resins. It replaces cations and anions with hydrogen (H⁺) and hydroxide (OH⁻) ions to produce high-purity demineralized water.

DM water is used in boilers, pharmaceuticals, chemical processing, laboratories, power plants, and electronics manufacturing where mineral-free water is essential.

Key components include cation exchange unit, anion exchange unit, mixed-bed unit, regeneration tanks, and dosing systems

DM uses ion exchange to remove ions, while RO uses semi-permeable membranes to filter out dissolved solids. RO is more energy-efficient; DM produces higher purity.

Strong acid cation (SAC) and strong base anion (SBA) resins are used to remove cations (Ca²⁺, Mg²⁺, Na⁺) and anions (Cl⁻, SO₄²⁻, NO₃⁻) from water.

Regeneration is required after each cycle or when water quality drops, depending on TDS load and usage volume—typically every 1–2 days in continuous systems.

A mixed-bed unit contains both cation and anion resins in a single column to polish water after primary demineralization, producing ultra-pure water.

DM plants can produce water with conductivity <1 µS/cm, TDS <10 ppm, and almost zero hardness, suitable for high-purity industrial applications.>

Cost ranges from ₹75,000 to ₹20+ lakhs, depending on flow rate, number of beds, resin type, automation level, and application.

Sizing depends on daily water demand, TDS level of raw water, required purity, and operating hours. Capacities vary from 500 LPH to 100,000+ LPH.

Regular tasks include monitoring conductivity, checking flow rates, resin backwashing, and timely regeneration using HCl and NaOH.

In co-current, regenerant flows in the same direction as water. In counter-current, it flows opposite—resulting in better regeneration efficiency and lower chemical use.

Monitor conductivity, pH, TDS, and flow rate of treated water. Conduct resin exhaustion tests periodically.

Issues include resin fouling, pressure drop, channelling, resin leakage, and poor regeneration.

By removing hardness and aggressive ions, DM water prevents scale build-up and reduces corrosion in boilers and pipelines.

Chemical regenerants like HCl and NaOH must be neutralized before disposal. Proper dosing, waste handling, and neutralization minimize environmental effects.

Check for conductivity spikes, low flow, exhausted resins, or blocked valves. Perform regular resin backwashing and cleaning.

With proper maintenance, a DM plant lasts 10–15 years, while resins need replacement every 3–5 years depending on usage and water quality.

Consider raw water TDS, desired purity, flow rate, regeneration type, and space availability. Consulting experts ensures the best-fit design.

A UF system uses a membrane filtration process to remove suspended solids, bacteria, viruses, and high-molecular-weight compounds from water. Water passes through a semi-permeable membrane with pore sizes of 0.01 to 0.1 microns.

UF removes bacteria, viruses, colloidal particles, suspended solids, and organics. It does not remove dissolved salts (TDS).

UF removes larger particles like microbes and solids, while RO removes dissolved salts, heavy metals, and TDS. RO has higher pressure and purification levels

Used in pre-treatment for RO, drinking water purification, wastewater recycling, pharmaceuticals, and food and beverage industries.

Typically every 2 to 3 years, depending on feed water quality and maintenance practices.

With proper care, UF systems can last 10–15 years, with periodic component replacements.

Regular backwashing, chemical cleaning, and monitoring inlet/outlet pressure keep the system efficient and extend membrane life.

UF plants are available from 250 LPH to over 100,000+ LPH, catering to small, medium, and industrial users.

UF systems effectively filter high turbidity water with proper pre-filtration and frequent backwashing to prevent membrane clogging.

MWCO ranges from 1,000 to 100,000 Daltons, indicating the size of molecules retained by the membrane.

Includes hollow fiber, spiral wound, tubular, and plate & frame membranes, selected based on application and water quality.

UF systems remove suspended solids and microbes, protecting RO membranes from fouling and increasing their lifespan.

Evaluate raw water quality, required capacity, end-use (drinking/industrial), and system footprint. Consult an expert.

Starts from ₹80,000 and can go beyond ₹20+ lakhs, based on capacity, automation level, and application.

Most UF systems feature automatic or manual backwash cycles, chemical cleaning (CIP), and air scouring to maintain performance.

Most UF systems feature automatic or manual backwash cycles, chemical cleaning (CIP), and air scouring to maintain performance.

UF systems consistently meet WHO and BIS drinking water standards, with automated controls ensuring reliable water output.

MF removes particles >0.1 microns, UF removes 0.01–0.1 microns, and NF removes particles down to 0.001 microns, including some salts.

Look for increased pressure drop, fouling, low flow rate, or membrane blockage. Regular cleaning and monitoring help prevent downtime.

Industrial RO membranes are semi-permeable sheets that remove dissolved salts, heavy metals, and contaminants from water using high-pressure filtration. They allow only pure water molecules to pass through.

The main types include thin-film composite (TFC) and cellulose acetate (CA) membranes. These vary in durability, temperature tolerance, and chemical resistance.

Additionally, there are specialized membrane variants such as Brackish Water RO Membranes, Low-Fouling Membranes, High-Rejection Membranes, Low-Energy Membranes, Seawater RO Membranes (SWRO), and Hot-Water Sanitizable Membranes—designed to suit diverse industrial water treatment needs.

TFC membranes have higher rejection rates and longer life, while CA membranes are more chlorine-tolerant but less efficient.

Spiral-wound membranes are designed for compactness and high surface area. They wrap the membrane around a central tube, optimizing space and flow efficiency.

Used in pharmaceuticals, food and beverage, power plants, textiles, electronics, and chemical manufacturing for ultra-pure process water.

Typically, 2 to 5 years, depending on feed water quality, pre-treatment, and cleaning practices.

Consider TDS levels, water source (brackish/seawater), flow rate, recovery rate, and chemical compatibility.

Top brands include Dupont (Dow Filmtec), Hydranautics, Veolia (Suez) and LG Chem.

Typically between 95% and 99.7%, depending on the membrane type and system design.

Poor feed water increases the risk of fouling, scaling, and chemical degradation, reducing membrane life and output.

Brackish water RO (BWRO) operates at 150–400 psi, seawater RO (SWRO) at 800–1200 psi, and tap water membranes at low pressure. They differ in construction and pressure tolerance.

Use pre-filtration, regular CIP (Clean-in-Place) procedures, antiscalant dosing, and monitor system parameters.

Caused by suspended solids, organic matter, biofilm, and hardness salts. Prevent via sediment filters, dosing, and regular cleaning.

Energy use depends on operating pressure, typically 3–6 kWh/m³ for BWRO and 6–10 kWh/m³ for SWRO systems.

Replace every 2 to 5 years or when TDS rejection drops, flow decreases, or CIP fails to restore performance.

Ranges from 150–1200 psi, depending on membrane type and water source.

Check for pressure drops, flow decline, high TDS, and fouling. Perform CIP, inspect valves, and verify dosing levels.

Comply with NSF/ANSI 61, ISO 9001, CE, and industry-specific standards like US FDA for food/pharma use.

Designed with smooth surfaces, chemical coatings, and low-charged materials to reduce microbial and particulate adhesion.

Low-energy membranes, graphene-based materials, improved fouling resistance, and higher flux membranes are transforming industrial RO systems.

Water treatment resin is a polymer used for ion exchange to remove unwanted ions from water, replacing them with desirable ones. It treats hardness, heavy metals, nitrates, and TDS.

The main types include cation exchange resins, anion exchange resins, mixed-bed resins, and specialty resins for heavy metals and organics.

It swaps unwanted dissolved ions (like calcium, magnesium, nitrate) with sodium or hydrogen (cation) and chloride or hydroxide (anion) ions.

Cation resins remove positively charged ions (e.g., calcium, magnesium), while anion resins remove negatively charged ions (e.g., chloride, nitrate).

Strong acid cation (SAC) resins work across pH levels, ideal for water softening. Weak acid cation (WAC) resins target specific applications like alkalinity reduction.

Strong base anion (SBA) resins remove sulfates, nitrates, and organics, while weak base anion (WBA) resins remove mineral acids and organic acids.

A mix of cation and anion resins in one unit, ideal for polishing demineralized water to achieve ultra-pure quality in electronics and pharma industries.

Top brands include Ion Exchange, Purolite, Dowex, Thermax and Lanxess.

Used in boiler feed water, pharmaceuticals, power plants, chemical processing, food & beverage, and metal plating industries.

Consider water quality, target contaminants, flow rate, temperature, and application type.

Deionizing (DI) resin removes all ionic contaminants, producing ultra-pure water for labs, electronics, and pharma.

Softening resin removes calcium and magnesium ions, preventing scale buildup in boilers, pipelines, and RO membranes.

Specialty resins target lead, arsenic, chromium, mercury, and other toxic heavy metals.

Resins should be regenerated regularly with acid/base and replaced every 2–5 years, depending on performance and application.

Cation resins use sodium or hydrochloric acid, and anion resins use sodium hydroxide for regeneration. Rinse cycles follow to restore ion exchange capacity.

Periodic backwashing, resin cleaners, and sanitization help maintain performance and prevent fouling.

Offers cost-effective, scalable, and customizable treatment for hard water, nitrate removal, and high-purity applications.

Softening removes hardness ions, while deionization removes all dissolved ions for ultra-pure water.

Pharma-grade resins meet USP/EP standards, while nuclear-grade resins offer ultra-low metal content and radiation resistance.

Smaller bead size increases surface area, higher porosity improves flow, and stronger matrix resists pressure and fouling.

Activated carbon is a highly porous material made by carbonizing raw organic materials like coconut shells, coal, or wood, followed by activation using steam or chemicals to enhance adsorption capacity.

The main types include Granular Activated Carbon (GAC), Powdered Activated Carbon (PAC), and Extruded Activated Carbon (EAC)—each suited for specific filtration applications.

Activated carbon removes contaminants through adsorption, where impurities bind to the carbon’s surface, effectively removing chlorine, VOCs, odors, and organic compounds.

GAC is used in large-scale filtration systems, PAC in dosing applications, and EAC in high-flow gas or vapor phase systems due to its cylindrical shape and low dust.

Common materials include coconut shell, coal (bituminous or lignite), peat, and wood, each offering distinct pore structures and adsorption efficiencies.

Iodine value measures microporosity and is a key indicator of adsorption capacity. Higher values indicate better performance in removing low molecular weight contaminants.

Higher iodine values (e.g., 900–1200 mg/g) mean more micropores, enhancing the ability to adsorb small molecules and dissolved organic compounds.

• Water treatment: 800–1000 mg/g
• Air purification: 1000–1200 mg/g
• Pharma/chemical: 1100+ mg/g

• Water treatment: 800–1000 mg/g
• Air purification: 1000–1200 mg/g
• Pharma/chemical: 1100+ mg/g

Choose higher iodine value for fine contaminant removal. Match the iodine value with the target application, flow rate, and contaminant type.

Removes chlorine, pesticides, VOCs, benzene, lead, PFAS, THMs, odors, and organic chemicals.

Activated carbon is for adsorption of organics, while anthracite is a mechanical filter media for removing suspended solids.

Use activated carbon when removing chemicals, odors, and organics; choose anthracite for sediment or turbidity removal.

Used in drinking water treatment, industrial process water, air purification, gold recovery, pharmaceuticals, food & beverage, and chemical manufacturing.

It’s used in pre-filtration, post-treatment, or polishing units to remove chlorine, color, odor, taste, organics, and disinfection by-products.

Activated carbon adsorbs volatile organic compounds (VOCs), toxic gases, odors, and hydrocarbons in HVAC systems, gas masks, and industrial scrubbers.

Typically 6 months to 2 years, depending on contaminant load, flow rate, and media quality.

Can be thermally reactivated or safely disposed of as per environmental regulations. Some systems allow on-site regeneration.

Pros: High adsorption efficiency, versatile, eco-safe. Cons: Limited lifespan, potential microbial growth, disposal complexity.

Cost depends on raw material (e.g., coconut vs coal), particle size, iodine value, and treatment method (acid-washed, impregnated, etc.).

Unitech Water Solution was established in 2010 with a mission to provide advanced, affordable, and reliable water treatment solutions across industries. Since then, it has grown into a trusted turnkey project manufacturer in India.

Unitech serves industries such as packaged drinking water, food & beverage, pharmaceuticals, textile, chemical, agriculture, and hospitality.

Its core focus is on designing, manufacturing, and commissioning complete turnkey water and beverage production lines, including RO plants, bottling, and packaging machinery.

Unitech Water Solution is a certified manufacturer and global exporter of Mineral Water Turnkey Projects, ISI Packaged Drinking Water Plants, Bottling & Filling Lines, Alkaline Water Plants, and Water Plant Machinery. Unlike traders, Unitech offers direct manufacturing expertise, ensuring end-to-end quality, performance, and support.

Products include Industrial RO Plants, DM Plants, UF Systems, EDI Systems, Alkaline Water Plants, Juice & Soft Drink Lines, PET Bottle Filling Machines, Labelling machine and Shrink-Wrapping Machines.

Unitech Water Solution holds ISO 9001:2015, CE Certification, and follows BIS & FSSAI norms for packaged drinking water projects.

Features include high recovery rate, energy-efficient designs, PLC automation, stainless steel construction, and compact footprints.

With in-house fabrication, rigorous quality checks, and high-grade components, Unitech ensures every system meets industrial standards.

Clients across India praise Unitech for its timely execution, strong after-sales support, and affordable pricing.

Unitech offers end-to-end customization, advanced automation, competitive pricing, and dedicated project guidance unmatched by others.

Yes, Unitech exports water treatment plants and bottling lines to Africa, Gulf countries, Southeast Asia, and more.

Unitech’s team comprises engineers, technicians, and industry consultants with over 15+ years of experience in water treatment and automation.

Unitech offers site planning, equipment supply, installation, training, and AMC for complete water and beverage projects.

Visit www.unitechwatersolution.com or call our helpline. You can also request a site assessment or fill out the online enquiry form.

Used in mineral water bottling, commercial RO, community water plants, alkaline water production, and beverage packaging.

Unitech uses DOW Filmtec, Hydranautics, LG Chem and other top-tier brands for high-performance systems.

Unitech owns a state-of-the-art manufacturing facility with modern tools for machining, SS fabrication, electrical panel assembly, and product testing.

Offers AMC services, timely spare part support, remote troubleshooting, and on-site visits for maintenance.

The process includes site assessment, system design, BOQ proposal, production, delivery, installation, and commissioning.

The process includes site assessment, system design, BOQ proposal, production, delivery, installation, and commissioning.

Why should customers choose Unitech Water Solution for water treatment projects?

An Alkaline Mineral Water Plant is a water treatment system designed to raise the pH level of purified water while infusing it with essential alkaline minerals like calcium, magnesium, and potassium. It typically uses ionization, bioceramic media, or chemical dosing to achieve the desired alkalinity (pH 8.5–9.5).

Alkaline Water

Alkaline water is water with a pH above 7, usually between 8.0 and 9.5. It’s made by:

• Adding minerals (like calcium, magnesium, potassium)
• Using ceramic or mineral cartridges
• Chemical dosing (sodium bicarbonate, sodium hydroxide etc.)

⚠️ Note: It has no antioxidant benefits and does not alter the electrical charge (ORP) of the water.

Alkaline ionized water is created through electrolysis using a water ionizer machine. It:

• Increases the pH of water (8.5–10)
• Delivers negative ORP (Oxidation Reduction Potential) = antioxidant effect
• Helps neutralize free radicals, improve cellular hydration, and boost energy

Contains:

• Micro-clustered water molecules (faster absorption)
• Active hydrogen (anti-aging and detox properties)

Quick Comparison Table

• If you're looking for just alkalinity, either option works.
• But if you want maximum health benefits like anti-aging, cellular hydration, antioxidant protection, go with Alkaline Ionized Water.

Alkaline water can be produced using various technologies depending on application, health benefits, and scalability. The most common techniques include:

These systems use electrolysis to split water molecules into alkaline and acidic streams. The alkaline portion is rich in minerals like calcium, potassium, and magnesium, raising the pH to 8–10.

These advanced systems infuse molecular hydrogen (H₂) into purified water. Hydrogen acts as a powerful antioxidant, helping reduce oxidative stress and inflammation. Keywords: hydrogen-rich water, antioxidant alkaline water, H2 water generator

These plants pass water through natural bioceramic or mineral filters that slowly release beneficial ions like calcium, tourmaline, and magnesium, naturally raising the pH. Keywords: bioceramic alkaline filter, natural alkaline water, mineral-based water treatment

These systems use food-grade alkaline additives (like calcium carbonate or sodium bicarbonate) to adjust water pH. Ideal for controlled, large-scale pH adjustment in industrial applications. Keywords: chemical pH dosing system, alkaline water plant with additives, pH adjustment plant

A Mineral Water Plant focuses on purification and mineral balance (TDS 25–50), while an Alkaline Ionized Water Plant uses electrolysis to split water molecules and create alkaline, antioxidant-rich water, often with high pH and negative ORP (Oxidation Reduction Potential).

Hydrogen-rich alkaline water is water infused with molecular hydrogen (H₂) and has a high pH. Benefits include:

• Powerful antioxidant properties
• Reduced oxidative stress
• Supports hydration, detox, and energy
• May help reduce inflammation and enhance metabolism

• ✅ Water Ionizers (electrolysis)
• ✅ Bioceramic Mineral Media (natural mineral infusion)
• ✅ Alkaline Chemical Dosing (e.g., sodium bicarbonate)
• ✅ Alkaline Drops or Powders (for home use)
• ✅ Lime-based Filtration Systems

Water Ionizer Technology is considered the best for producing high-quality alkaline water with consistent pH and antioxidant ORP levels. It offers real-time pH control and health benefits unmatched by chemical dosing or media filters.

Industrial alkaline water ionizers use electrolysis via titanium-platinum (Ti-Pt) plates to split purified water into alkaline and acidic streams. The system separates OH⁻ (alkaline ions) for drinking and H⁺ (acidic ions) for cleaning use.

The shelf life of ionized alkaline water depends on how it is stored:

• Alkalinity (pH) and ORP (Oxidation Reduction Potential) can begin to degrade if the water is exposed to direct sunlight or if the container seal is broken.
• For best results, always store ionized alkaline water in airtight, non-reactive bottles (such as glass or PET) and keep it away from heat and sunlight.
• Once the ORP value becomes negative, the water retains its antioxidant properties and can be considered antioxidant water, provided it is stored properly.

• Antioxidant-rich (Negative ORP)
• Balances body pH
• Enhances hydration & detox
• May reduce acid reflux & improve digestion
• Backed by clinical research

• May leave residual chemicals
• Inconsistent pH levels
• Requires frequent monitoring
• Not recommended for health-conscious consumers

• Limited pH boost (typically up to pH 8.5)
• No antioxidant (ORP) value
• Performance declines over time
• Requires periodic replacement

Ionized water has a negative ORP (Oxidation Reduction Potential), which neutralizes free radicals in the body—offering anti-aging, anti-inflammatory, and cellular repair benefits.

Ti-Pt plates are key to the electrolysis process. They:

• Provide high conductivity
• Ensure long-lasting durability
• Deliver stable, high pH and ORP values
• Resist corrosion from constant water exposure

Yes. Unitech provides low-maintenance models with auto-cleaning features.

Yes, it's generally safe and even beneficial when consumed in moderation. Ideal intake is:

• 1.5 to 2 liters/day for adults
• Avoid drinking it with medication or acidic foods

Yes. Alkaline water may:

• ✅ Neutralize stomach acid (relieve acid reflux)
• ✅ Improve cellular hydration
• ✅ Support detoxification, digestion, and immunity

Yes. Alkaline water may:

• Calcium (bone health)
• Magnesium (muscle & nerve function)
• Potassium (electrolyte balance)
• Silica (skin & joints)

• pH may drop slightly over time, especially if exposed to air
• Use airtight packaging and UV-protected bottles to retain alkalinity

Discover Unitech Water Solution’s Premium Alkaline Ionizer Plants for Bottling & Retail.

✅ pH 8.5–10 | ✅ Negative ORP | ✅ Zero Chemicals

📞 Call Now for Demo & Pricing: +91-8866006032
🌐 Visit: www.unitechwatersolution.com
📩 Email: info@unitechwatersolution.com

Be the Brand That Sells Wellness, Not Just Water. 💼

To start a mineral water plant in India, you’ll need the following key licenses:

• BIS Certification (ISI Mark) – Mandatory for Packaged Drinking Water
• FSSAI License – From the Food Safety and Standards Authority of India
• Factory License – Issued by your local State Government
• Water Testing Report – From an NABL-accredited laboratory
• Pollution Control NOC – From the State Pollution Control Board
• Trade License – From your local Municipal Authority
• Trade License – From your local Municipal Authority

To obtain ISI Certification (BIS License):

• Apply online at the BIS website
• Submit water test reports from an NABL-approved lab
• Set up the plant as per IS 14543 standards
• Inspection by BIS officer
• Certification granted upon compliance

For FSSAI Registration:

• Apply at foscos.fssai.gov.in
• Submit business and owner documents, plant layout, water test report
• Pay the applicable fee
• Pay the applicable fee

The BIS approval process includes:

• Application submission online (via ManakOnline Portal)
• Installation of machinery as per IS 14543 guidelines
• Submission of test reports from NABL-accredited labs
• Factory inspection by BIS authorities
• If compliant, the ISI Mark license is issued

Note: The BIS license is not mandatory to legally sell packaged drinking water in India. 📌 CTA: Need help with your BIS application? Contact Unitech Water Solution for end-to-end licensing support.

The key government regulations include:

• Compliance with FSSAI Norms (Packaged Drinking Water, Natural Mineral Water, Alkaline Water)
• Installation of UV treatment, RO system, Ozone dosing
• Labelling as per Legal Metrology rules
• Periodic water testing and renewal of licenses
• Proper documentation under the Factories Act

👉 Non-compliance can result in license suspension and penalties.

Mineral Water:

• Collected from natural sources (like springs)
• Contains natural minerals (e.g., calcium, magnesium)
• No treatment to alter its mineral composition

Packaged Drinking Water:

• Purified through processes like RO, UV, and ozone disinfection
• Minerals may be added artificially
• Minerals may be added artificially

Follow these steps:

• Choose a Business Structure: Proprietorship, Partnership, LLP or Pvt. Ltd.
• Register with MCA or Udyam Portal
• Get GST registration
• Apply for BIS and FSSAI licenses
• Open a current account
• Purchase land/machinery and complete layout approvals

📌 CTA: Unitech helps you with business setup & plant installation. Start Your Project Now

Legal essentials include:

• BIS Certification (ISI Mark)
• FSSAI License
• Environmental Clearance (NOC)
• Factory License
• Lab testing facility
• Label approvals
• Compliance with Legal Metrology Packaging Rules

Land requirement depends on plant capacity:

• Small scale (2000 -3,000 LPH): 3,000 to 3,500 sq. ft.
• Medium scale (4,000–8,000 LPH): 4,000 to 8,000 sq. ft.
• Large scale (10,000-20,000 LPH): 10,000 to 20,000 sq. ft.

Factors like bottle storage, machinery, and logistics also affect land size.

CTA: Want a plant layout customized to your space? Let’s Design Your Plant

Typical documents include:

• Aadhaar, PAN Card of applicant
• Business Registration Certificate
• Plant Layout & Machinery Details
• NABL Lab Water Test Report
• NOC from Pollution Board
• Rent agreement/ownership proof
• Electricity bill & No Objection Certificate
• Declaration form & affidavit

The FSSAI ensures:

• Your water is safe for human consumption
• Compliance with packaging and labelling norms
• Regular hygiene and plant inspections
• Enforcement of food safety standards

👉 Without FSSAI approval, no packaged drinking water product can be legally sold in the market.

Thinking of starting a mineral water plant?

• ✅ Let Unitech Water Solution guide you with complete project support — from licensing to turnkey plant setup.
• 📞 Call us today or 📩 Request a Free Consultation!

The total cost to set up a mineral water plant in India depends on capacity, automation level, location, and packaging type.

Here’s a rough estimate:

• Small-scale (40-60 BPM): ₹30 – ₹50 Lakhs
• Medium-scale (40-90 BPM): ₹50 – ₹1.0 Cr
• Fully Automatic (40-200 BPM): ₹1.0 Cr+

The cost includes machinery, installation, licenses, utilities, and packaging setup. 📌 CTA: Want a cost estimate based on your location & capacity? Get a Free Project Report from Unitech.

A small-scale mineral water bottling plant with a capacity of 2000 to 3000 LPH typically requires an investment of ₹30 to ₹50 Lakhs.

This includes:

• Water treatment unit (RO+UV+Ozone)
• Lab setup (Chemical / Microbiological)
• Pet Bottle washing, filling & capping machine
• Inkjet Printer
• Labelling Machine
• Shrink Wrapping Machine
• Pet Stretch Blow Molding Machine with Auxiliary & Molds

Your monthly operational costs may include:

• Water Cost
• Packaging materials (preforms, caps, labels & shrink roll)
• Labor & Operator Salaries
• Electricity
• Plant maintenance & service
• Consumables
• Water Testing & Compliance
• Marketing & Sales Expenses

Smart ways to reduce costs:

• Invest in energy-efficient RO systems and machinery
• Use automatic labelling & shrink machines to reduce manpower
• Optimize plant layout to reduce water/electricity wastage
• Train staff for efficient machine handling

On average, the profit margin in a mineral water plant ranges from 25% to 40%, depending on:

• Production capacity
• Sales volume
• Packaging type (bottle, pouch, jar)
• Distribution network

Use this simple ROI formula: ROI (%) = [(Net Profit per Year) / Total Investment] x 100

Example:

• Total Investment = ₹50 Lakhs
• Annual Net Profit = ₹12 Lakhs
• ROI = (12/50) x 100 = 24%

Most plants recover their investment in 24–48 months, depending on sales and operational efficiency.

Major cost drivers include:

• Production Capacity (BPM)
• Level of Automation (Semi-Automatic vs Futuristic Automatic vs Fully Automatic)
• Type of Packaging (PET bottles, jars, pouches)
• Location & Land Costs
• Utilities like Power Backup, Chilling Units
• Branding & Distribution Setup

Yes, many banks and NBFCs offer:

• Mudra Loans for small-scale bottling plants
• MSME Loans with lower interest rates
• Startup India Benefits (if eligible)
• Equipment Finance or Project Loans

Required documents include:

• Project Report
• Business Plan
• KYC & Financials

📌 CTA: Need help preparing a DPR or applying for a loan? Let Us Assist You

💼 Ready to Launch Your Own Bottled Water Business? Unitech Water Solution offers cost-effective turnkey solutions with maximum ROI and low maintenance.

📞 Call Us Today or 📩 Request a Free Business Proposal!

The mineral water production process includes several stages to ensure purity and compliance with FSSAI standards:

• Raw Water Sourcing (Borewell or Municipal Supply)
• Pre-Treatment – Sand Filter & Activated Carbon Filter
• Water Softening or Dosing System (if required)
• RO Filtration (Reverse Osmosis)
• UV Sterilization & Ozonation
• Mineral Addition (if required)
• Storage in SS Tank
• Bottle Rinsing, Filling, and Capping
• Labeling and Batch Coding
• Shrink Wrapping and Packaging
• Pet Stretch Blowing with Auxiliaries & Molds

A packaged drinking water plant functions as a closed-loop system where water is sourced, purified through multi-stage filtration (RO, UV, Ozone), and packaged in sanitized bottles using automatic or semi-automatic bottling machines.

It ensures:

• Contaminant Removal (TDS, bacteria, heavy metals)
• Compliance with FSSAI Standards
• Compliance with FSSAI Standards

Key machinery includes:

• Raw Water Storage Tank
• Pressure Sand Filter & Activated Carbon Filter
• Antiscalent Dosing
• Reverse Osmosis (RO) System
• UV Disinfection Unit & Ozone Generator
• SS Storage Tanks
• Automatic/Semi-automatic Rinsing, Filling & Capping Machine
• Labeling Machine (Sticker/Hot Glue/BOPP)
• Shrink Wrapping Machine
• PET Bottle Blowing Machine

📌 CTA: Looking for the best machine combinations for your capacity? Talk to Our Experts.

Reverse Osmosis (RO) plays a crucial role by:

• Removing TDS (Total Dissolved Solids)
• Eliminating heavy metals, bacteria, viruses, and salts
• Delivering crystal-clear, safe drinking water
• Delivering crystal-clear, safe drinking water

An automatic bottling machine operates in a synchronized cycle:

• Rinses empty bottles with purified water
• Fills bottles with processed water using flow-controlled nozzles
• Caps the bottles automatically using pneumatic or rotary mechanisms
• Caps the bottles automatically using pneumatic or rotary mechanisms

Typical capacity ranges:

• RO Plant: 2000 LPH to 50,000 LPH
• Filling Machine:
  • Semi-Automatic: 24–30 BPM (Bottles Per Minute)
  • Fully Automatic: 40-200 BPM
• Bottle Blowing Machine: 1000–14,000 bottles/hour
• Shrink Wrapping Machine: 4–12 packs/minu

Maintenance tips:

• Replace RO membranes every 24–48 months (depending on water quality)
• Service filters & dosing pumps every 3–6 months
• Calibrate UV/Ozone units regularly
• Lubricate moving parts of filling machines
• Daily cleaning of filling nozzles and conveyors

Latest innovations include:

• PLC-controlled automation for precision control
• IoT-enabled plant monitoring systems
• Hot Glue & BOPP Labellers for efficient labelling
• High-Efficiency RO Membranes with low energy consumption
• UV-C LED Technology for disinfection
• Automatic PET Blowing with Servo Motors

With proper maintenance, water plant machinery can last:

• RO System: 7–10 years
• Filling & Capping Machine: 10–12 years
• Blowing Machine: 8–10 years
• UV/Ozone Units: 3–5 years (replace bulbs/components)

Regular servicing and AMC (Annual Maintenance Contract) extend lifespan.

🚀 Want a Fully Optimized Production Line for Your Bottled Water Business? Unitech Water Solution delivers advanced machinery + turnkey installation + long-term support.

📞 Book Your Free Consultation Today!

A reliable and contaminant-free water source is essential for running a mineral water plant. Common sources include:

• Borewell (Groundwater) – Most preferred for packaged drinking water
• Spring or Natural Mineral Source – Used for authentic natural mineral water
• Municipal Water Supply – Permissible only with prior approval and treatment

📌 The water must undergo comprehensive treatment before bottling, regardless of the source.

Water is tested in two key phases:

• Raw Water Testing – Checks for TDS, hardness, pH, bacteria, iron, nitrate, heavy metals
• Final Product Testing – Ensures drinking water meets FSSAI standards

✅ Testing is done through NABL-accredited labs using physical, chemical, and microbiological parameters.

📌 CTA: Need help with your water testing report? Get Free Guidance from Our Experts.

The BIS IS 14543 standard lays down detailed quality norms for packaged drinking water, including:

• pH: 6.5 to 8.5
• TDS (Total Dissolved Solids): Max 500 mg/L
• Hardness: Max 200 mg/L
• Nitrate, Iron, Heavy Metals: Must be within safe limits
• Coliform & E. Coli: Must be ABSENT

Failure to meet these standards can result in license suspension.

Common water treatment chemicals used in bottling plants include:

• Antiscalant – Prevents RO membrane scaling
• Chlorine or Sodium Hypochlorite – For raw water disinfection
• Alum or Coagulant – Used during pre-filtration (if needed)
• Ozone – Final disinfection before bottling
• Mineral Dosing Agents – For TDS adjustment and taste correction

👉 All chemical usage must be within FSSAI-approved limits.

To maintain top-tier water quality:

• Use multi-stage filtration (Sand, Carbon, RO, UV, Ozone)
• Maintain hygienic filling zones and clean-in-place (CIP) systems
• Follow a strict SOP for cleaning, handling, and maintenance
• Conduct regular lab tests (internal + NABL-certified)
• Store water in SS 304-grade tanks to avoid contamination

• Daily: pH, TDS, chlorine levels
• Weekly: Microbial tests (Total Coliform, E. Coli)
• Monthly: Comprehensive chemical & physical analysis
• Quarterly: Tests by NABL-accredited lab

Maintaining a water quality logbook is mandatory for fssai compliance.

💧 Water Quality is the Heart of Your Bottling Business! Let Unitech Water Solution help you set up a fully compliant plant with BIS-standard purification & lab support.

📞 Contact Us Today or 📩 Get a Free Water Testing Template Now!

Choosing the right location for a mineral water plant is crucial for long-term success. Consider the following factors:

• Proximity to Water Source (borewell, spring, or municipal supply)
• Easy Access to Transportation – Roads, highways, distributors
• Availability of Skilled Labor
• Low Groundwater Contamination Risk
• Industrial Zoning & Permissions
• Availability of Electricity and Power Backup
• Distance from Residential or Polluted Areas (as per BIS/FSSAI norms)

📌 CTA: Need help finding the ideal location in your area? Request a Free Site Feasibility Guide.

An efficient water bottling plant layout ensures smooth workflow, minimal bottlenecks, and hygiene compliance. A typical layout includes:

• Raw Water Storage Area
• Water Treatment Zone (RO, UV, Ozone)
• SS Storage Tank Section
• Rinsing, Filling & Capping Line
• Labelling and Batch Coding Section
• Shrink Wrapping & Packing Area
• Finished Goods Storage
• In-House Lab & Quality Control Area
• Office & Administrative Block

A U-shaped or linear flow design is recommended for maximum efficiency.

📌 CTA: Want a customized AutoCAD layout for your plant? Get It Designed by Our Engineers.

Space requirements vary depending on plant capacity and automation level:

Additional space may be required for:

• Bottle Storage
• Raw & Finished Goods
• Truck Loading Area
• Lab and Admin Office

Basic infrastructure for a mineral water plant includes:

• Strong Water Source (Borewell or Approved Supply)
• Industrial Shed or RCC Building
• Electric Power Supply (3 Phase, 10–25 kW based on plant size)
• Drainage & Wastewater Disposal System
• Clean, Dust-Free Environment
• Access Road for Loading & Distribution
• Air Compressor Line (for blowing machines)
• Lighting, Fans, and Safety Equipment

📌 CTA: Let us plan your civil, electrical & machinery layout together! Book a Free Consultation.

Smart plant design optimization can reduce overheads and improve productivity:

• Use Compact Layouts to minimize space usage
• Install energy-efficient motors, RO systems & chillers
• Automate rinsing, filling & packing where feasible
• Recycle reject RO water for gardening, cleaning
• Use natural lighting and thermal insulation for energy savings
• Ensure logical material flow to avoid backtracking and delays

📌 CTA: Let us plan your civil, electrical & machinery layout together! Book a Free Consultation.

Setting up your dream water plant? Let Unitech Water Solution help you with expert layout design, plant setup, and turnkey project execution.

📞 Speak to Our Project Consultant Today!

📩 Get Your Customized Plant Design Now

Marketing your mineral water brand in India requires a multi-channel strategy combining offline and digital promotion:

• Create a strong brand identity (name, logo, tagline)
• Distribute free samples at gyms, hotels, hospitals, and events
• List on e-commerce platforms like Amazon, BigBasket, Blinkit
• Leverage social media ads (Instagram, Facebook, YouTube Shorts)
• Partner with retailers and kirana stores for local visibility
• Use distributor & dealer network to scale regionally

📌 CTA: Need help launching your brand? Connect with Our Branding Experts.

Top distribution channels for bottled water in India include:

• General Trade (Retail & Wholesale Shops)
• Modern Trade (Supermarkets, Hypermarkets)
• Institutional Sales (Hotels, Restaurants, Corporates)
• Online Sales – Amazon, Flipkart, JioMart, Blinkit
• Direct-to-Consumer (D2C) via your website or WhatsApp
• Distributors & Dealers Network – for regional scale
• Export Distributors – for international reach

Effective pricing depends on:

• Cost of production per bottle (₹4–₹6 typically for 1L)
• Market competition and target segment
• Retail MRP – Generally ₹10–₹20 for 1L bottles
• Wholesale Price – ₹6–₹8 per bottle depending on quantity
• Dealer/Distributor Margin – 10%–20%

💡Tip: Maintain tiered pricing for jars, pouches, and premium water bottles.
📌 CTA: Want a profitability calculator based on your pricing model? Download It Free.

Successful bottled water brands focus on:

• Eye-catching label design with health & purity appeal
• Using BIS/FSSAI license logos to build trust
• Unique bottle shapes for product differentiation
• Eco-friendly or recyclable packaging for modern appeal
• Adding taglines like "Alkaline | Balanced | Pure"
• QR Codes for product authenticity and traceability
• Building brand story on wellness, purity & sustainability

📌 CTA: Need packaging and label design? Let Our Creative Team Help You.

Steps to export bottled water:

• Register your company with DGFT and obtain an IEC code
• Ensure compliance with FSSAI & BIS standards
• Choose export-friendly bottle types (500ml, 1L, 5L, etc.)
• Partner with export houses or freight forwarders
• List your brand on B2B portals
• Meet importing country regulations (e.g., Gulf, Africa, EU)
• Obtain phytosanitary and quality certifications (if needed)

CTA: Want to expand globally? Get Our Export Starter Kit

Latest marketing trends include:

• Launching hydration challenge campaigns on Instagram
• Collaborating with health influencers & nutritionists
• Creating YouTube videos showing plant hygiene & process
• Distributing water during marathons, events, and fairs
• Launching combo offers or multi-pack SKUs
• Highlighting USPs like "Zero Preservatives, Alkaline, or Vitamin-Infused"
• Using AI-powered ad campaigns for targeted reach

📌 CTA: Want a 30-day marketing plan customized to your plant? Claim It Free.